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PPXLROASTERS
PXL Roasters
  • History
  • Manufacturer

    Jabez Burns & Sons

    Production drums, New York, United States.

    WhereNew York, United States
    Since1864
    FamilyProduction drums

    History

    In 1864 Jabez Burns filed the patent that changed the trade: a drum that can be emptied without taking it out of the fire. Until then, each batch meant unhooking the burning cylinder. The firm set up at 107 Warren Street to make it.

    Next came the cooler in 1867, the granulator between 1867 and 1874, an improved roaster in 1881, the first sample roaster in 1883, the direct flame with a pivoting door in 1900, the open perforated cylinder in 1908, the gas or electric tilting sampler in 1909. Burns published the Spice Mill from 1878 and died in 1888.

    The 1864 patent expired, Abele copied it in 1882 under the name Knickerbocker, and Burns's reply was a new patent rather than a lawsuit. The company was incorporated in 1906, moved into a six-story factory on 43rd Street in 1908, doubled its floor area in 1917, and Ukers described it in 1922 as “the largest coffee machinery shop in the United States.” The Arbuckle Jumbos and the batteries of twenty-four Burns roasters of the big New York houses came out of it.

    Sheet 1 of Jabez Burns's patent. At the bottom, the longitudinal section of the drum housed in its hatched brick furnace, with the discharge cone folded down to the left; at the top, the end view of the machine, the drum seen as a circle in the middle of its frame. This is the arrangement that makes it possible, for the first time, to empty the roasted coffee without taking the drum out of the fire. The inventor's signature is at the bottom right, opposite the signature of the two witnesses.
    Jabez Burns patent No. 44,704, roaster, sheet 1: the machine in sectionJabez Burns, New York; U.S. patent No. 44,704, “Coffee Roaster,” United States Patent Office, Washington, 1864 · Public domain

    What it makes

    Direct-flame drums, and the machinery that goes around them: coolers, granulators, samplers. It is the firm that industrialized American roasting.

    Sheet 2 of the same patent, reduced to two almost abstract figures: the circular section of the drum, then the developed view of the double helix of riveted sheet metal inside, two ribbons that cross over the whole length of the cylinder. They are what push the beans alternately forward and backward during rotation, then all toward the door when the direction of travel is reversed.
    Jabez Burns patent No. 44,704, roaster, sheet 2: the inner double helixJabez Burns, New York; U.S. patent No. 44,704, “Coffee Roaster,” United States Patent Office, Washington, 1864 · Public domain

    The models

    The name survived through several takeovers and the current range could not be established with certainty here. Old machines, for their part, are resold and restored: a Burns from the 1920s still works in several shops.

    Four figures of the gas roaster patented by Jabez Burns seventeen years after his founding machine. At the center, the longitudinal section of the cylinder shows the helical blades and, aligned beneath it, the row of combustion chambers that replace the coal fire with an adjustable flame directed at the very point where it must heat. The other two figures give the end view of the frame and the detail of a burner.
    Jabez Burns patent No. 241,295, gas-heated roaster, 1881Jabez Burns, Brooklyn, New York, assigning to William Durbrow; U.S. patent No. 241,295, “Coffee-Roaster” · Public domain

    What you gain

    Direct flame gives a responsiveness that indirect heating does not: a rise is corrected in a few seconds. The mechanics are simple, repairable, and the parts can be remade on a lathe.

    What you lose

    Direct flame burns the surface of the bean if the charge is too small or the rise too sharp, and it demands an operator who knows what he is doing. On the old models, no reliable probe and no recording: everything rests on the eye, the ear and the trier.

    Gray areaThe brand's current range and chain of takeovers remain to be verified.
    Ukers 1922, ch. XXXIV, pp. 636-640 and ch. XXXI, pp. 531-533; chronology pp. 729-737
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